Autoabode — Industrial 3D Printers & UAV Manufacturer India
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3D Printing 7 min readMar 22, 2026

Large-Format FDM for Aerospace Tooling, Jigs and Fixtures

Ajay Sharma

Senior Technical Writer at Autoabode

The aerospace industry demands precision, durability, and efficiency in tooling, jigs, and fixtures. Large-format Fused Deposition Modeling (FDM) technology has emerged as a game-changer for manufacturing these components, offering unmatched versatility, cost-effectiveness, and scalability.

Advantages of Large-Format FDM

Material Versatility and Dimensional Accuracy

Large-format FDM printers, such as Autoabode's Duper XL series, utilize high-performance thermoplastics like ABS, PETG, and Nylon. These materials provide excellent mechanical properties, making them ideal for aerospace applications where strength and durability are critical.

Did you know? The Duper XL series can print parts up to 1200x600x500 mm with a layer resolution of 50-300 microns, ensuring precision and scalability for aerospace tooling.

  • Reduced lead times compared to traditional manufacturing methods.
  • Cost-effective production of custom jigs and fixtures.
  • High strength-to-weight ratio for critical aerospace components.
  • Compliance with stringent DGCA ( Directorate General of Civil Aviation) standards.

Applications in Aerospace

In the Indian aerospace sector, organizations like DRDO and ISRO rely on advanced manufacturing solutions. Autoabode's Duper XL series has proven to be a reliable choice for producing complex tooling, jigs, and fixtures required for UAV (unmanned aerial vehicle) assembly and maintenance.

For instance, the BotBit UAVs manufactured by Autoabode leverage large-format FDM technology for their custom-fit jigs and fixtures, ensuring precise assembly and optimal performance. This approach not only enhances productivity but also aligns with India's Make in India initiative, fostering self-reliance in aerospace manufacturing.

AerospaceAdditive ManufacturingFDM TechnologyToolingMake in India